Inside the Patalganga Facility

Located at Plot No. N-2/6 & N-2/7, MIDC Additional Patalganga Industrial Area, near Rasayani, Navi Mumbai, just 35 km from our Thane forging plant, the HFSI Patalganga Plant serves as our advanced machining hub for large and critical forged components.

Commissioned in 2018, this facility enables HFSI to deliver complete finish-machined components in-house, extending our manufacturing control beyond forging into precision machining and final inspection. The plant handles machining of heavy shafts, blocks, rings, and customised forgings in carbon steel, alloy steel, and stainless steel, supporting both domestic and export requirements.

What We Do Here

The Patalganga unit specialises in finish machining of large, high-accuracy components previously forged at our Thane facility. By integrating machining under our ecosystem, we ensure tighter tolerances, consistent quality, and faster project execution, eliminating dependency on third-party machine shops.
Key machining capabilities include
  • CNC turning for oversized shafts and round components
  • Horizontal boring and milling for large blocks and housings
  • Deep machining and facing for heavy forgings
  • Drilling, surface grinding, and fabrication support processes
This integrated workflow allows us to supply ready-to-use, finish-machined components directly to customers across power, steel, cement, oil & gas, mining, and industrial equipment sectors.

Machining Capabilities at a Glance

CNC Turning

Ø1000 mm swing | 8000 mm length | Up to 18-tonne workpiece capacity using FANUC-controlled lathes

Heavy Boring & Milling

Floor-type horizontal boring machines with Ø130 mm spindle and 60–80 tonne floor load capacity

Conventional Turning & Facing

Manual turning operations for secondary machining on large forged components

Drilling, Grinding & Welding

Radial drilling, magnetic surface grinding, mobile drilling, and welding facilities for machining support

Heavy Material Handling

35-tonne & 15-tonne EOT cranes for safe handling of large and heavy workpieces

Quality & Inspection

All machining at the Patalganga facility is supported by calibrated measuring and inspection instruments to verify conformity against customer drawings and dimensional specifications.

Inspection Tools & Equipment

Outside Micrometers

0–500 mm range

Inside Micrometers

50–600 mm range

Bore Dial Gauges

50–150 mm range

Vernier Calipers

up to 1000 mm range

Steel Scales & Measuring Tapes

up to 5000 mm measurement length

Each inspection instrument is regularly calibrated to maintain measurement accuracy and consistency across production batches.

Integrated Manufacturing Advantage

HFSI offers a seamless in-house production flow

01

Forging

02

Heat Treatment

03

Precision Machining

04

Inspection

05

Dispatch

This integrated setup delivers faster turnaround, tighter control, and a single accountable partner from raw steel to finished components.

Looking for Finish-Machined Forged Components

Connect with our team to discuss your project requirements, from heavy shaft machining to fully finished, custom forged components.

Send Your Enquiry