Conventional Turning & Facing
Inside the Thane Forging Facility
HFSI’s Thane unit is the backbone of our forging operations — a fully integrated open-die forging plant engineered for high-capacity, precision-driven production.
From heavy shafts to complex blocks and customised forgings, the facility is designed to shape large components with consistency, control, and exceptional mechanical integrity.
Located at Plot No. F-6/1 & F-6/2 Wagle Industrial Estate, Thane (W), this plant serves as the primary forging hub before components move to our machining division at Patalganga.
What We Do Here
The Thane facility manages complete forging and heat-treatment operations, ensuring metallurgical integrity from the first heat to the final quench.
Core Forging Capabilities
These systems allow us to forge large, custom components with controlled accuracy and repeatability.
Machining Capabilities at a Glance
Heat Treatment Capabilities
Precision heat treatment is fully integrated in-house, enabling complete control over mechanical properties.
- Normalising, quenching & tempering
- Calibrated furnaces
- 80,000L polymer quench system
- Process monitoring for uniformity & consistency
Products Forged at Thane
-
01
Shafts (hollow & solid)
-
02
Gear blanks & pinions
-
03
Blocks & trunnions
-
04
Rings, rollers & special components
Custom geometries can be engineered as per drawing and metallurgical requirements.
Quality & Inspection
Every forged component undergoes rigorous testing at our in-house NDT and mechanical labs.
Ultrasonic Testing (UT)
Magnetic Particle Testing (MPI)
Dye Penetrant Testing (DPI)
Hardness & impact testing
This ensures each component meets the exacting standards required by power, steel, cement, oil & gas, mining, and heavy-equipment industries.
Integrated Manufacturing Flow
This seamless ecosystem ensures precision, shorter lead times, and complete accountability.